At Samhar Apparels LLP, the cutting process is the first and most critical step in garment manufacturing where precision defines performance. A perfectly cut fabric lays the foundation for a high-quality garment, which is why we approach this stage with the utmost accuracy, control, and attention to detail.
Our cutting department is a blend of skilled craftsmanship and advanced technology, ensuring that every piece cut is consistent, dimensionally accurate, and optimized for fabric utilization.
Cutting is more than separating fabric—it’s about transforming a design into real, wearable components. Errors at this stage can lead to fit issues, material wastage, and production delays. That’s why we invest in best-in-class practices to guarantee exactness in every cut.
1. Fabric Relaxation
Before cutting begins, fabrics are relaxed under controlled conditions for 12 to 24 hours, depending on the fabric type. This step helps in reducing post-cut shrinkage and ensures stability during sewing.
2. Marker Planning
Using CAD (Computer-Aided Design) software, efficient marker plans are created to maximize fabric usage and reduce wastage. Our team considers grain direction, pattern alignment, shrinkage allowances, and print positioning during this stage.
3. Layering (Spreading)
Fabric layers are manually or automatically spread on cutting tables with strict alignment checks. Spreading is done with controlled tension and consistency to avoid distortion, slippage, or misalignment between layers.
4. Cutting Execution
We utilize a combination of manual and automatic cutting machines based on order type, fabric, and design complexity:
5. Numbering and Bundling
Once cut, each fabric component is labeled and bundled systematically according to sizes, styles, and sewing lines. This helps maintain order, prevent mix-ups, and streamline the stitching process.
6. Quality Check
Each cut panel undergoes a visual inspection to ensure:
We believe in responsible manufacturing. Our marker efficiency and fabric utilization are continuously monitored, and remnants from the cutting floor are recycled or repurposed wherever possible. Our lean cutting practices contribute to both cost-efficiency and environmental sustainability.
With a versatile setup, we cater to: