Pattern Making

At Samhar Apparels LLP, pattern making is the foundation of precision in garment manufacturing. It transforms design concepts into tangible templates that guide production, ensuring perfect fit, style, and functionality across all product lines?from school uniforms to sportswear.

1. Purpose and Importance

Pattern making bridges creativity and construction. A well-crafted pattern ensures:

Consistent fit across sizes
Reduced fabric wastage
Smooth production flow
Accurate replication of styles at scale

2. Methods Used

We employ a combination of traditional expertise and modern technology to develop patterns:

Manual Pattern Drafting: For custom orders and prototyping, handled by skilled artisans.
CAD-Based Pattern Making: Using industry-standard software (Optitex) for digital accuracy, version control, and efficient grading.

3. Types of Patterns

Our pattern making process includes:

Master Pattern: The base size used for all developments.
Graded Patterns: Size variations developed from the master pattern using grading rules.
Marker Making: Optimized placement of patterns on fabric for cutting with minimal wastage.

4. Fit and Testing

Before bulk production:

Sample Garments are stitched and tested for fit, drape, and comfort.
Adjustments are made to the patterns based on feedback from our in-house team or clients.
Fit approvals are documented for future reference and audit.

5. Customization & Client Collaboration

We work closely with clients for custom sizing, special fits (e.g., plus size, athletic cuts), or uniform specifications:

Incorporating design feedback in real time.
Ensuring each pattern reflects the brand identity and wearability expectations of the client.

6. Quality and Documentation

Every pattern is:

Digitally archived with version control.
Tagged with style codes, size ranges, and fabric types.
Linked with tech packs and bill of materials (BOM) for smooth production handoffs.